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JLG batteries

Replacement Batteries For JLG Electric Scissor Lifts

Choosing The Right Deep-Cycle Batteries for JLG 24-Volt ES, RS-Series, and JLG 48-Volt LE, E-Series Lifts

JLG is one of the leading manufacturers of scissor lifts and aerial work platforms that are used globally. The company has several lines of battery-powered vehicles that have improved duty-cycles due to their use of deep-cycle batteries.

Many of the company’s ES and RS Series scissor lifts feature a 24-volt system that takes a Group Size GC2 deep-cycle battery. Most of these lifts utilize four 6-volt batteries, so when it comes time to replace them, there are a couple of options that can keep these lifts running at optimum efficiency while also lowering annual operating costs. U.S. Battery’s US 2000XC2 offers 220 amp-hours at a 20-hour rate, offering an excellent value for JLG ES and RS Series lifts to provide excellent life and reliability when maintained.

When work crews need a battery that can keep up with long work cycles and want a longer-lasting battery, U.S. Battery’s US 2200XC2 is perhaps one of the best and hardest working deep-cycle GC2 sized batteries on the market. The US 2200XC2 has 232 amp-hours at a 20-hour rate, giving JLG lifts more runtime and longer life, especially with regular charging and maintenance.

JLG’s larger LE and E Series platform lifts have a 48-volt system and utilize eight Group Size 903 batteries. For these applications, U.S. Battery manufactures the US L16XC2 deep-cycle battery, which provides exceptional value with extended runtime and long life. The US L16XC2 produces 385 amp-hours at a 20-hour rate, making it one of the most popular batteries in this size range for these applications. U.S. Battery’s US L16EXC2 battery is also a Group 903 and is a cost-effective solution for platform lifts, which supplies 360 amp-hours at a 20-hour rate. The US L16HCXC2 is a high-capacity model in the same Group Size 903, that provides 420 amp-hours at a 20-hour rate, offering JLG LE and E Series lifts the maximum runtime available.

Proper Maintenance Makes The Difference 

To get the most performance from your new battery, you must develop a regular maintenance schedule that consists of:

  1. Checking and replenishing the electrolyte levels. Installing a BWT or Flow-Rite single-point-watering kit can make this an easy and quick process.
  2. Performing an equalization charge
  3. Checking and Cleaning battery terminals and connections
  4. Performing an opportunity charge when possible

For a full list of proper Deep Cycle Battery Care & Maintenance procedures, please see our page or download our Care & Maintenance brochure.

U.S. Battery Deep Cycle batteries are handcrafted in the U.S.A. The batteries also feature our exclusive XC2 formulation that produces increased initial capacity, fastest cycle-up time to full-rated capacity, improved recharge-ability, and the highest total energy delivered than any battery in their class. For a complete list of Flooded Lead-Acid or AGM batteries for work platforms visit U.S. Battery’s Aerial Work Platform Battery page to see all of the models, sizes, and specifications available to fit your particular vehicle.

 

8V batteries with watering kit

5 Benefits To Using A Single Point Watering System

Anyone using deep-cycle flooded lead-acid batteries in their electric vehicle or other equipment knows the importance of routinely watering the batteries. During charging, the water content of the electrolyte will decrease due to the electrolysis of water into hydrogen and oxygen gases. If left unchecked, the electrodes inside each cell can become exposed, resulting in a loss of battery performance. Regular watering is essential to the continued life and performance of any flooded deep cycle battery.

Electric vehicles and other equipment using deep cycle batteries typically have from four to eight individual batteries – each with multiple cells. Watering each cell can take a significant amount of time, especially if you are maintaining a fleet of vehicles. Battery packs are often located in areas that are not easily accessible, increasing the time required for watering.U.S. Battery offers two single-point watering systems (SPWS), Battery Watering Technologies and Flow-Rite, which can make battery maintenance quick and easy while offering several other benefits.

  1. You Can Fill All Your Batteries At Once
    A SPWS connects to all of the cells in each of the batteries within the pack allowing you to fill them with water from a single point.
  2. Save Time During Regular Maintenance
    On a single battery-powered vehicle, you can water all of the batteries in about a minute, versus what would normally take 45-60 minutes per vehicle.
  3. No Chance Of Over Watering
    With an SPWS, the battery cells fill up to the proper level and shut off to prevent overfilling.
  4. Monitoring Systems Can Tell You When To Water
    Some SPWS offer a sensor that can monitor water levels in the battery and indicate when they need watering.
  5. Extended Battery Life
    Frequent maintenance extends the life of your batteries which in turn lowers your annual operating costs.

Click here for more information and installation instructions for our SPWS

Battery Powered Elevating Platforms May Soon Be Replacing Ladders

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The Consumer Product Safety Commission estimates that there were 268,731

Ladder/Stool fall injuries, in the U.S., requiring medical treatment in 2017

Ensuring employee safety is an ongoing concern, causing many employers to look at the use of traditional ladders and scaffolding in the workplace. These growing concerns have in turn led to an increase in demand for compact vertical lifts and smaller scissor lifts. An article in the May-June 2018 issue of Access, Lift & Handlers Magazine reported that vehicle manufacturers such as JLG, Skyjack and, Snorkel are making smaller, more compact vertical mast lifts and scissor lifts in response to the industry’s call for greater safety for workers who would normally use ladders and scaffolding on jobs of 18 to 25 feet.

These low-level lifts feature smaller footprints, tighter turning radiuses, and are lighter than typical Aerial Work Platforms. They are available in manually operated or self-propelled models, allowing them to access areas that would be difficult or impossible for other lifts. The Skyjack SJ12 & SJ16, for instance, have a zero inside turn radius and only weigh 1,720lbs. and 2,130lbs, respectively. And, they only need four 6v deep cycle batteries, like the US2200 XC2, to supply the necessary 24V for operation. Due to their versatility and stability, construction crews, facility managers, and consumers are quickly adopting vertical mast lifts; as a way to reduce the risk of injury on the job.[/vc_column_text][/vc_column][/vc_row]

Getting More Power From Your Aerial Lift

Replacement Batteries For Aerial Lifts

When working on a job site it is necessary for equipment operators to get the most battery life out of your scissor lifts.  High-quality Deep Cycle batteries can provide you with years of reliable cost efficient power.  Choosing the right batteries and properly maintaining them is crucial to get the most out of your lift.

Picking the Correct Battery

When selecting a replacement battery it is important to refer to the lift manufacturer’s specifications.  Most lifts use either 6V or 12V batteries, but not all batteries are able to supply sufficient power for every lift. The size of the lift, its lift capacity, and the lift’s intended application help determine its power requirements.

For Example:

  • JLG’s ES Series and R Series scissor lifts utilize a 24V system requiring four 6V batteries with a minimum rating of 220 amp-hours. Batteries like the U.S. Battery  US 2000 XC2 or US 2200 XC2 are ideal for these power requirements.
  • While the JLG LE Series scissor lifts are a 48V system and require eight 6V batteries with a minimum rating of 370 amp-hours. Making our US L16 XC2 the perfect fit for this series of lifts.

 

Maintaining Your Deep Cycle Batteries

Committing to a regular maintenance regimen is essential to increasing your lift’s battery life.  Regularly doing the following can also greatly reduce your operating costs:

For a full list of proper Deep Cycle Battery Care & Maintenance procedures please see our Care & Maintenance page or download our Care & Maintenance brochure.

U.S. Battery Deep Cycle batteries are handcrafted in the U.S.A. The batteries also feature our exclusive XC2 formulation that gives them the highest initial capacity, fastest cycle-up time to full-rated capacity, improved recharge-ability, and the highest total energy delivered than any battery in their class.

Do you have a Skyjack, Snorkel, Genie, or another type aerial lift and want to know what U.S. Battery product would work best for you? Then please leave a comment below.